Production

CNC waterjet cutting

Large format cutting Length 7 m x Width 3 m

We cut almost any materials in panel format. This process is quick, accurate, and inexpensive.
Use it to renovate your features, or what ever!!!

We are happy to cut all materials in panel format as contract manufacturing according to your requirements. For this we need drawings and DXF files of your components and assemblies. If you are not familiar with the dxf format, our engineers can support you on an hourly flat rate and create the cutting data for you.

services

Installation / Transport

You have decided on a new water sports obstacle. The next step after ordering is for you to safely unload the truck at your place of water. We are happy to help you unload the truck and bring the obstacle safely into the water. Contact us if you need any help.

We will be happy to help you coordinate the transport and, if you wish, take over the installation for you.

Wir helfen dir gerne bei der Transportkoordination und übernehmen auf Wunsch die Installation für dich.

HDPE welding

Feature repair

We are happy to help you with renovation work on your features.
We supply materials such as HDPE sheets in different material thicknesses for your application. Cutted into shape or as XXL raw sheets. You can also buy welding wires and book manpower as required.

FAQ

What material are the features made of?

The obstacle surface and all sliding surfaces of our feature are made of the thermal plastic HDPE (High Density Polyethylene). The sheets are joined together using an extrusion welding process. Thanks to the uniform sheet material (HDPE) with an identical coefficient of thermal expansion, thermal deformations are diverted in all directions and distortion caused by solar radiation is minimized. Our sliding surface is durable with the best riding properties and of course UV-resistant. In order to guarantee the highest quality of materials, we purchase our UV-resistant HDPE sheets from the German family company Ben Kunststoffe in Gomaringen. In order to achieve as few transitions as possible between the modules, we process panel sizes of 6x2 meters.

How does production work?

Our water sports features are three-dimensional bodies made of HDPE sheets.
The sheets are cut into the respective shape with a 5-axis CNC water jet cutting system with an accuracy of 0.2 mm. This gives us the opportunity to perfectly shape any shape and radius.

After cutting, the plastic sheets are stapled in the respective position and permanently connected by extrusion welding.
A strut construction made of HDPE is arranged in the obstacle, which stabilizes and stiffens the volume. At special impact points such as the incline, we add additional reinforcements to ensure long durability. High-quality XPS (rigid foam panels), which are fixed via the panel construction, serve as the float. For one piece features we fill out the entire feature with EPS foam.

Are there any screws on the obstacle?

No visible screws are placed on the surface of our obstacles. The sheets are permanently thermally connected with each other.

To minimize the point load and the risk of injuries caused by a crash, we optionally construct your obstacle using safety profiles.

How long are the delivery times?

The delivery times depend on the current order situation. At the moment you have to expect a delivery time of around 2 to 4 months. Except our pre-production obstacles. These are ready to be shipped.

Can I order special constructions or custom obstacles?

You want your wakepark to stand out from the crowd and stay unique?We are your perfect partner! Our production processes using 100% CNC cutting offer lots of possibilities! We will model your desired obstacle according to your ideas and advise you about further options.

Which obstacle is suitable for my wakepark?

A wakepark lives from the attractiveness and sensible arrangement of the obstacles. We will be happy to help you analyze the current situation at your wakepark and advise you on a target group-oriented design, taking into account the factors of cableway layout, water size, existing anchoring, current obstacle inventory and useful expansion options. For a consultation, a link to the Facebook profile of your wakepark is enough for us and we will analyze your setup using the images and videos uploaded there.

How are the features anchored?

For a professional and permanent attachment of the obstacles, the anchoring and choice of anchoring materials as well as the calculation of the anchor weights are decisive. On request, we will supply you with all the fastening materials and help you dimension the anchors correctly. The detailed calculation of the anchors is not included in the obstacle price and includes an analysis of the local conditions at your wakepark, including considering the wind and wave loads. For a sensible anchoring concept in the event of strong water level fluctuations and long wind swings, please contact our environmental and calculation engineers.

How are the obstacles set up?

We will deliver the modules for your obstacle to your wakepark via freight. For the delivery date you’ll need to provide a forklift that is able to be driven at your site as well as a spot where we can unload the truck. The obstacle modules are lifted into the water by forklift and secured against drifting. In the water the obstacle modules are permanently connected by screws inside of the obstacle. After connecting and a visual inspection of all connections, the obstacle can be anchored in your lake. If you have any questions about the anchorage, get in touch.

Can I have a look at the obstacles somewhere?

We would be delighted to welcome you to one of the wakeparks that we have delivered obstacles to. Send us a message with your location so we can let you know where the nearest one is located.

Can I leave the features inside the water during winter?

This strongly depends on your local conditions. There are no problems with calm waters. For larger lakes with strong ice, we recommend you to pull the obstacles out of the water before winter begins. However, by protecting the obstacles from the forces of nature, you will have more fun and they will last longer.

What is included in the warranty?

The warranty covers normal use. Specifically, the use of the obstacles by water sports enthusiasts in a calm body of water.

What is excluded from warranty?

The warranty does not cover damages caused by wakeboard fins as well as damages caused by strong ice, high offshore conditions and storms.

We are a team of manufacturer-independent engineers, cableway mechanics, operators, water sports instructors and passionate wakeboarders. We are happy to help with all questions about your wakepark.

Contact Us

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0049 17624889989